Successful Project Case: Poultry Manure Drying System for Hongzuo Poultry Co., Ltd.
Project Location: Dongtai City, Jiangsu Province, China
Client: Dongtai Hongzuo Poultry Co., Ltd.
Farming Scale: 200,000 laying hens
Daily Manure Output: Approx. 22 tons
Dongtai Hongzuo Poultry Co., Ltd., a modern poultry farming enterprise with 200,000 laying hens, generates approximately 22 tons of poultry manure daily. To enhance waste processing efficiency, reduce environmental pollution, and achieve resource utilization, the company has introduced our company-designed large-scale poultry manure drying equipment. This automated and eco-friendly solution effectively addresses manure treatment challenges through intelligent processing methods.
The traditional way of treatment requires external transportation, paving and drying, manual cleaning is low efficiency, large area, labor intensity.
Natural compost or simple fermentation is easy to produce odor, affect the surrounding environment. Reduce fertilizer efficiency.
It is difficult to transport and store wet feces, and the utilization rate of resources is low.
Efficient treatment: matching the manure production of 200,000 chickens (about 8-10 tons/day, moisture content 70%-80%).
Environmental protection standard: reduce the emission of harmful gases such as ammonia and hydrogen sulfide, and meet the requirements of agricultural environmental protection.
Resource utilization: produce dry organic fertilizer raw materials for sale or self-use.
Modular Installation | Technical Parameter | Functional Advantages |
Delivery System | Fully enclosed belt conveyor system | Avoid fecal leakage and reduce odor diffusion |
Drying Machine | 8 layer drying board, air drying area 440㎡ | High efficiency dehydration, sterilization and egg killing, reducing the water content to less than 30% |
Drying System | Hierarchical wind pressure chamber, high pressure fan | Energy saving and environmental protection, real-time monitoring of fan operation, according to dry and wet control fan speed and start/stop. |
Tail Gas Treatment | No waste gas is produced during the treatment of new chicken manure | In line with the Emission Standard of Odorous Pollutants (GB14554) |
Intelligent Control | PLC automatic control, real-time monitoring of temperature and humidity | Reduce human intervention to ensure stability |
Chicken manure → Conveyor belt → Spreading → High-pressure fan drying → Storage → Packaging & Sale
Reduction rate: the weight of wet manure is reduced by 60%-70%, greatly reducing transportation costs and reducing the probability of environmental pollution.
Finished product quality: moisture content is less than or equal to 30%, no pathogen, maintain fertilizer efficiency, can be directly used as organic fertilizer raw material or deep processing.
Environmental protection: the exhaust gas emission meets the standard, and there is no odor complaint around.
Save labor: fully automated operation, reducing 3-4 labor costs (about 150,000 yuan/year).
Value-added benefits: The dried manure can be sold as organic fertilizer (market price is about 400-600 yuan/ton), and the annual income is about 1.3 million yuan.
About 20 tons of wet manure will be reduced to be piled up in the open every year, reducing the risk of groundwater pollution.
Reduce greenhouse gas emissions (methane, ammonia) and contribute to the "dual carbon" goals.
We will build demonstration sites for circular agriculture that combines planting and breeding to enhance the green image of enterprises.
It provides a benchmark case for the resource utilization of livestock and poultry manure in Dongtai City.
Customized design: tailored according to the layout of Hongzuo Poultry House, seamlessly connected with the existing manure transport system.
Low energy consumption operation: The fan adopts high efficiency EC motor, the energy consumption is reduced by 20% compared with traditional equipment
Long-term service: providing value-added services such as equipment maintenance, technical training and sales channel connection of organic fertilizer.
After the successful implementation of this project, it can be extended to large-scale breeding farms in Dongtai City and surrounding areas, promoting the process of "reduction, harmless treatment and resource utilization" of regional livestock and poultry manure. Our company will continue to provide technical innovation support to help Hongzuo Poultry Industry achieve sustainable development goals.
Video and photos of the equipment on-site are available upon request.
Our engineering team can help you design an efficient, eco-friendly solution for your waste treatment needs.
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